KAMOUFLAGE 1V60 P - Installation

Operation: manual opening

1
Unlocking 1V
Remove the finishing cap from the shutter. To do this, use the hook with key ring that is delivered with the product. You may attach this tool to the key through its handy key ring.
2
Insert the key in the lock. Turn the key 20° anti-clockwise: the shutter opens. Remove the key from the lock.

Operation: manual closing

1
Resetting 1V
Remove the finishing cap from the shutter. To do this, use the hook with key ring that is delivered with the product. You may attach this tool to the key through its handy key ring.
2
Insert the key in the lock. Turn the key 15° clockwise, the key gets blocked in the lock and can be used to pull the shutter.
3
Press on the blocking devices.
Close the shutter by pulling at the key.
Turn the key 15° clockwise, the key unblocks from the lock. Withdraw the key.

Electrical wiring

1
You can thead the cable for the power supply through the 2 corners of the shutter, on the hinges' side.
2
Drill a hole in the refractory material at the chosen corner(s). The galvanised part at the inside of the shutter is already indented.
Caution: after passing and fixing the cables, you need to seal the drilled hole in the refractory plates around the electrical cables with fire resistant adhesive sealant (BCM f.e.).
3
Pierce an opening in the connection box. Affix the grommet delivered with the product.
4
Lead the cables through the opening. Use the protective sleeve (1), the fixation clips (2) and the plastic cable clamp (3) to attach the cables to the frame. Lead the cables to the connection box through the grommet (4) and connect according to the electrical connection diagram.
Comply with the installation rules according to article 6.1 of NF S 61-932.

Position in the shaft

1
The shutter is affixed to the smoke control duct through a sleeve. That sleeve can be installed either in the duct, in the axis of the duct or outside the duct (or duct extension).

Shock absorbers for the doors

1
Shock absorbers (foam) come standard with the shutter. They can be affixed to the inner face of the door to prevent it from hitting the shaft wall when opening.
2
Be sure to cut these blocks to the correct dimensions so that the blocking mechanism can engage when the door opens.

Horizontal installation with built-in mounting frame: general instructions for all types of shafts

1
Make an opening with dimensions (W+A) x (H+A) mm. A = 2 x thickness sleeve (e) + 20 mm .
Fit a sleeve of the same type and thickness of the duct (thickness e) of minimum 105 mm deep in the opening.
Fasten and seal the mounting frame. See details per type of duct hereafter.
Screw the mounting frame with chipboard screw (Ø 6 x e)mm to the sleeve. Two sealing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve.
Take care not to misshape the frame during its installation. The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm.
2
Unscrew the 4 cross beams of the KAP mounting frame and fold the 8 plates in the frame.
3
Open and position the shutter in the mounting frame. If VM magnet: remove the key from the lock to open the shutter.
Don't use the bolts delivered with the mounting frame, but use the ones delivered with the shutter (M6x50).
Caution: make sure that the screws don't exceed the sleeve's thickness!
Connect the mechanism according to the wiring diagram.
Check the mobility of the shutter.

Horizontal installation into shaft PROMATECT L500 with built-in mounting frame

The product was tested and approved in:
  • Promatect L500 ≥ 30 mm | EI 60 (hod i o) S 1500 AA multi | Kamouflage 60 P | Type of installation: in duct/shaft-mounted 0/90°/180°/270° | 350x385 mm ≤ Kamouflage P 1V ≤ 700x775 mm; 550x1075 mm
1
Assemble the sleeve with staples and affix the assembled sleeve to the duct wall with staples.
Coat the edges of the opening with adhesive plaster type Promacol S.
Seal the mounting frame with Promacol S taking care not to misshape it.

Horizontal installation into shaft GEOFLAM (LIGHT) / GEOTEC with built-in mounting frame

The product was tested and approved in:
  • Geoflam ≥ 30 mm | EI 60 (hod i o) S 1500 AA multi | Kamouflage 60 P | Type of installation: in duct/shaft-mounted 0/90°/180°/270° | 350x385 mm ≤ Kamouflage P 1V ≤ 700x775 mm; 550x1075 mm
  • Geotec ≥ 30 mm | EI 60 (hod i o) S 1500 AA multi | Kamouflage 60 P | Type of installation: in duct/shaft-mounted 0/90°/180°/270° | 350x385 mm ≤ Kamouflage P 1V ≤ 700x775 mm; 550x1075 mm
1
Coat the edges of the opening with adhesive plaster type PLACOL (in case of Geoflam) or GEOCOL (S) (in case of Geotec).
In case of Geotec you can also assemble the sleeve with glue and screws Ø 5 x (2 x e) mm and affix the assembled sleeve to the duct wall with glue and screws Ø 5 x (2 x e) mm every 100 mm.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster or with GEOCOL (S) (in case of Geotec).
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. Caulk the mounting frame to the duct with vegetable fibre or (in case of Geotec) you can also coat the opening with Geocol (S) and fasten the mounting frame with screws of Ø 5 x e mm. Take care not to misshape the frame. The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm.

Horizontal installation into shaft TECNIVER with built-in mounting frame

The product was tested and approved in:
  • Tecniver ≥ 35 mm | EI 60 (hod i o) S 1500 AA multi | Kamouflage 60 P | Type of installation: in duct/shaft-mounted 0/90°/180°/270° | 350x385 mm ≤ Kamouflage P 1V ≤ 700x775 mm; 550x1075 mm
1
Put glue CF GLUE on the edges of the opening and the uprights and cross pieces.
Put glue type CF GLUE on the uprights and cross pieces and between the lining and the wall. Screw the sleeve using chipboard screws Ø5 x 70 mm at 150 mm intervals.
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. First coat the opening with glue CF GLUE. Glue the mounting frame to the lining taking care not to misshape it. The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm.

Horizontal installation into shaft GLASROC F V500 with built-in mounting frame

The product was tested and approved in:
  • Glasroc F V500 ≥ 35 mm | EI 60 (hod i o) S 1500 AA multi | Kamouflage 60 P | Type of installation: in duct/shaft-mounted 0/90°/180°/270° | 350x385 mm ≤ Kamouflage P 1V ≤ 700x775 mm; 550x1075 mm
1
Put glue GLASROC F V500 on the edges of the opening and the uprights and cross pieces.
Put glue type GLASROC F V500 on the uprights and cross pieces and between the lining and the wall. Screw the sleeve using chipboard screws Ø5 x 70 mm at 150 mm intervals.
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. First coat the opening with glue GLASROC F V500. Glue the mounting frame to the lining taking care not to misshape it. The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm.

Horizontal installation into shaft DESENFIRE (HD/THD/STR) with built-in mounting frame

The product was tested and approved in:
  • Desenfire HD ≥ 25 mm | EI 60 (hod i o) S 1500 AA multi | Kamouflage 60 P | Type of installation: in duct/shaft-mounted 0/90°/180°/270° | 350x385 mm ≤ Kamouflage P 1V ≤ 700x775 mm; 550x1075 mm
1
Coat the edges of the opening with adhesive plaster, type FACILIS.
Fit a sleeve of the same type and thickness of the duct (thickness e) of minimum 105 mm deep in the opening.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster.
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. Caulk the mounting frame to the duct with vegetable fiber caulking and plaster and taking care not to misshape it. The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm.

Horizontal installation into shaft EXTHAMAT with built-in mounting frame

The product was tested and approved in:
  • Exthamat ≥ 25 mm | EI 60 (hod i o) S 1500 AA multi | Kamouflage 60 P | Type of installation: in duct/shaft-mounted 0/90°/180°/270° | 350x385 mm ≤ Kamouflage P 1V ≤ 700x775 mm; 550x1075 mm
1
Put gypsum glue on the edges of the opening.
Seal the joints between uprights and cross pieces and between the lining and the wall with vegetable fibre caulking and plaster.
Two fixing lugs are provided at the bottom and at the top of the mounting frame: fold these against the sleeve. Caulk the mounting frame to the duct with vegetable fiber caulking and plaster and taking care not to misshape it. The finished opening must have the same size as the mounting frame (W+10) x (H+10) mm.

Finishing

1
The upper face of the shutter consists of a sheet of plasterboard, which you can decorate to match the wall in which the shutter is installed (paint or wallpaper).
A coat of paint can be applied on the unexposed face of the shutter and the frame; wallpaper can be applied to the shutter.
Covering plate of plasterboard: fill the holes of the screws with a suitable filler. Let it dry and sand. Apply a primer paint suitable for plasterboard.
Profile of anodised aluminium: apply a primer suitable for metal. With the option PRIM, the frame is already prepared with a primer, ready to be painted.
Once the primer is dry, proceed with the finishing (paint or wallpaper).
Caution : don't fill / cover the joint between the covering plate and the aluminium profile in order to guarantee that the shutter can open.
The options ATOUT RAL9010 / ALU (ALU not available on ceiling (P) model) and PRIM facilitate the finishing phase. With option ATOUT RAL9010 / ALU the shutter is supplied with a finished aspect, laquered white or aluminium. With option PRIM the profile is pre-painted with a primer.

General remarks

  • The installation must comply with the installation manual and the classification report.
  • The installation of the smoke control duct must comply with the classification report delivered by the manufacturer.
  • Axis orientation: see the declaration of performance.
  • Avoid the obstruction of adjoining smoke control ducts.
  • Verify if the blade can move freely.
  • Rf-t smoke dampers may be applied to smoke control ducts that have been tested according to EN 1366-8 and EN 1366-9 as appropriate, constructed from similar materials with a fire resistance, thickness and density equal or superior to these of the tested materials.
  • Caution: when fitting, the product should be handled with care and remain protected from any sealing products.
  • Caution: before putting the installation into operation, clean off all the dust and dirt.
  • Caution: bear in mind the blade’s clearance inside the smoke control duct.